Mechanical design · FEA · Verification

Mechanical engineering for robotics & automation

Specialist mechanical design, structural analysis and verification for robotic equipment, end-of-arm tooling, support structures and automation-system interfaces.

Mechanical capability

Engineering the physical system around the robot.

PRESMIDA Engineering supports robot integrators, equipment manufacturers and automation teams with focused mechanical work packages. The analysis begins with the required duty, load path and interface—not with a generic model.

01

Bases, pedestals & frames

Structural design and FEA of robot mountings, baseplates, skids, support frames, brackets, anchors and welded connections.

02

End-of-arm tooling

Mechanical design and verification of gripper frames, fingers, tooling plates, handling beams, sensor brackets and payload adapters.

03

Payload & interface checks

Assessment of payload mass, centre of gravity, inertia, mounting reactions, acceleration loads and mechanical interfaces using manufacturer data.

04

Strength & stiffness

Deflection, stability, fastener, weld and structural checks for operating, braking and defined abnormal load cases.

05

Fatigue & durability

Cyclic assessment of tooling, welded frames, brackets and joints subject to repeated acceleration and production duty.

06

Hydraulic & pneumatic tooling

Gripping-force, actuator, pressure-drop and pressure-component calculations for fluid-powered tooling and ancillaries.

07

Failure investigation

Mechanical review of cracking, excessive deflection, failed fasteners, weld damage, vibration and premature component failure.

08

Layout & clearance review

Mechanical review of mounting position, equipment arrangement, access, clearances, tool envelope and interface constraints.

Deliverables

Mechanical evidence your integration team can use.

Mechanical design basis

Payload, centre of gravity, inertia, duty, motion inputs, manufacturer reactions, interfaces and acceptance criteria.

Calculations & FEA

Traceable strength, stiffness, stability, fastener, weld and fatigue checks appropriate to the engineering question.

Design package

Models, layouts, interface information and drawing support agreed for the project stage and manufacturing route.

Verification report

Assumptions, results, sensitivities, limitations and practical design or inspection recommendations.

Useful project inputs

  • Robot model and manufacturer load data
  • Tool and workpiece mass, centre of gravity and inertia
  • Motion profile, acceleration, duty cycle and target life
  • CAD geometry, mounting details and surrounding layout
  • Materials, welds, fasteners and fabrication constraints
  • Existing test, inspection or failure information

Clearly defined scope

  • Mechanical design, calculations and structural analysis
  • Mechanical layout and interface support
  • Controls, PLC and robot programming by others
  • Electrical design and functional-safety validation by others
  • Machinery conformity and safety certification by specialists
  • Coordination with the wider integration team where required

Start with the mechanical challenge

What structure, tool or interface needs to perform?

Share the robot model, payload, centre of gravity, motion, duty, geometry and the decision your integration team needs.

enquiries@presmida.com