Lead capability · New design · DBR · DBA

Pressure vessel design & analysis

New-design, verification and modification support for pressure vessels and associated equipment—from transparent design-by-rule calculations through detailed design-by-analysis using finite element methods.

Pressure-equipment capability

From conventional code design to advanced assessment.

PRESMIDA Engineering supports manufacturers, fabricators, operators and engineering consultancies with defined pressure-equipment work packages. The method is matched to the geometry, loading and governing failure mode.

01

Design basis & code selection

Definition of design conditions, materials, corrosion allowance, design life, loads, load cases, test conditions and the applicable code basis.

02

Design by rule

Code calculations for shells, heads, cones, openings, flanges, supports and pressure boundaries under internal or external pressure.

03

Design by analysis

Elastic and elastic-plastic FEA for complex geometries and loading beyond the practical limits of standard formulae.

04

Nozzles & local loads

Reinforcement, piping reactions, external forces and moments, large openings, local shell stresses and structural discontinuities.

05

Fatigue & cyclic service

Fatigue screening and detailed assessment for pressure cycles, thermal transients, welds, nozzles and local stress concentrations.

06

Buckling & stability

External pressure, vacuum, axial compression and combined-load assessment using code checks, eigenvalue or nonlinear analysis as appropriate.

07

Modifications & rerating

New or relocated nozzles, revised conditions, support changes, repairs, deviations, material substitutions and updated allowable limits.

08

Independent design review

Review of vendor calculations, PV Elite files, FEA reports, drawings, assumptions and design changes with documented comments and close-out.

New-design scope

Mechanical calculations built around the complete vessel.

Pressure boundary

Shells, dished heads, cones, transitions, flat ends, jackets, minimum thickness and maximum allowable pressure.

Openings & flanges

Nozzle reinforcement, manways, closely spaced openings, flange ratings, bolting, gasket seating and non-standard details.

Supports & attachments

Saddles, skirts, legs, base rings, anchors, lifting lugs, trunnions and local attachment loads.

Applied loading

Dead weight, contents, pressure, temperature, wind, defined seismic actions, piping reactions, transport, lifting and hydrotest cases.

Advanced analysis

DBA tied to the governing failure mode.

Detailed analysis is used where it resolves a real design question—not as a substitute for defining the design basis or understanding the load path.

A

Plastic collapse

Elastic stress categorisation, limit-load or elastic-plastic analysis to demonstrate adequate resistance to gross plastic deformation.

B

Local failure

Assessment of highly localised strain and stress conditions around openings, transitions, attachments and complex discontinuities.

C

Ratcheting & shakedown

Evaluation of repeated pressure and thermal loading where progressive deformation or cyclic plasticity may govern.

D

Fatigue

Stress-range extraction, cycle definition and cumulative usage assessment for pressure, mechanical and thermal transients.

Deliverables

A calculation package ready for technical review.

Design basis

Codes, conditions, materials, geometry, loads, assumptions, acceptance criteria and agreed design cases.

DBR calculations

Traceable code calculations and software output with governing results, utilisation and limitations identified.

DBA report

Model definition, mesh, boundary conditions, verification evidence, results and failure-mode-specific assessment.

Engineering conclusions

Clear design status, required changes, outstanding inputs and actions for manufacture, review or further assessment.

Useful project inputs

  • Process or mechanical datasheet
  • Design and operating pressure and temperature
  • Dimensions, drawings and nozzle schedule
  • Materials, corrosion allowance and design life
  • Piping, support and environmental loads
  • Cycle definition and thermal-transient information
  • Applicable code, client specification and review requirements

Defined professional scope

  • Engineering design, calculation and analysis support
  • Independent review and drawing support where agreed
  • Manufacturer retains conformity-assessment responsibility
  • Approved Body involvement arranged by the manufacturer
  • No statutory PSSR examination service is claimed
  • Specialist inspection and certification coordinated separately

Start with the design basis

What pressure equipment needs to be designed or verified?

Share the code basis, design conditions, geometry, materials, loads and the calculation or review deliverable your project requires.

enquiries@presmida.com